Turnkey Package for milling CNC systems

One Screen, One Operation, Power of Simplicity – Milling

Pre-engineered CNC & Servo Package custom built per customer specifications and fully functional upon arrival.

 

Both DC & AC Brushless Servo options available as well as optional Milling Machine Conversion Hardware kits consisting of Ballscrew Packages, Quill Hardware and Motor Bracketry Kits.

 

 

Milling – Powerful, User-Friendly, Interactive Interface

Powerful

 

 

Dedicated ICON Programming Keys

  • Dedicated hot keys with the One Button/One Operation cycle philosophy. Each operation page includes assist graphics and contain all operations variables on a single page for extreme simplicity.

 

Tool Calibration

  • Quick and easy Tool Offset creation consisting of a 2 key operation. Touch Tool position, press Z-Enter.

 

TOOL CALIBRATION (2)

Simple Cycles (6)

  • Slot Milling
  • Ring Milling
  • External & Internal Threading
  • Rectangular Groove
  • Engraving
  • Part Skew

 

SLOT MILLING RING MILLING

 

 

Profiling Cycle

  • On-board mini CAD/CAM system allows you to create profiles directly from blueprint in a matter of seconds. Profile Editor automatically creates G-code and inserts into Cycle or Part-program.

 

PROFILING PROFILE 2D SHAPE PROFILE 2D POCKET

Surface Milling

  • Bi-Directional Surface Milling on X or Y axes.

 

SURFACE MILLING

 

Hole Pattern Cycles (Used for Drilling, Tapping, Reaming, Boring and Pocket Operations)

  • Random
  • Bolt Hole
  • Rectangular
  • Linear
  • Grid

 

DRILL RANDOM POSITION DRILL LINEAR

DRILL GRID PATTERN DRILLING BOLT HOLE

 

Thread Milling

 

THREAD MILLING

 

 

Boss Cycles

  • Rectangular and Circular Boss Cycle capability.

 

RECTANGULAR BOSS CIRCULAR BOSS

 

 

Mirror Imaging

  • Mirror any part on X, Y, or XY plane with ONE push of a button.

 

MIRROR IMAGE

 

 

Scaling

  • Scale program from to 0.0001” to 9999.9999”.

 

SCALING

 

Work Zone

  • Setup maximum of 5 work zones to stay within secure coordinates.

 

ISO G-code Programming

  • Ability to program in traditional ISO G-code or Conversational and even mix ISO into Conversational.

 

Job Clock

  • Monitor how long it takes to machine a part.

 

Help Mode

  • Sophisticated help mode easily accessed via the Help Key.

 

2 / 3 Axis

  • Easily switch from full 3 axis to 2 axis.

 

Job Clock

  • Monitor how long it takes to machine a part.

 

Help Mode

  • Sophisticated help mode easily accessed via the Help Key.

 

Feedrate Overide

  • Adjust your programmed feedrate from 0 to 120% during program execution or simulation.

 

4th Axes Expandable

  • Optional 4th axes for Rotary Table Management.

 

Jogging Style

  • Powerful Jog/Manual Mode for easy machine navigation including key jogging, handwheel jogging or MDI mode. Also, preset capabilities as well as machine home capability.

 

JOG CONVERSATIONAL SCREEN

 

Solid Graphics

  • Solid graphics with zoom and part rotation as well as sectional graphics and traditional tool path line graphics available in multiple views simultaneously. For use in Execution or Simulation Mode.

 

SOLID GRAPHICS SECTION VIEW GRAPHICS TOOL PATH GRAPHICS

DRO / CNC

  • Single button allows you to toggle between CNC or Jog Mode, during which manual machine handles can be utilized for traditional manual machine movement.

 

Pocket Cycles

  • Complex and simple Rectangular and Circular Pocket Cycles including 3D Pocket Cycles.

 

CIRCULAR POCKET RECTANGULAR POCKET

Drilling Cycles

  • Multiple different Drilling Cycles including Simple, Deep-Hole, Pecking, Center Drill, etc.

 

DRILLING 1 DRILLING 2 DRILLING 3

Tapping, Reaming, Boring Cycles

  • Easy to use Tapping, Reaming and Boring Cycles. Define positions, feed and speed and press Cycle Start.

 

BORE MILLING BORING 2

TAPPING REAMING

 

20 Work Zero Offsets & 255 Tool Offsets

  • Setup a desired tool change location for all of your tool changes
  • Set different part zero offsets & tool offsets with ease.

 

ZERO OFFSET TOOL OFFSET PAGE

 

Coordinate Rotation

  • Rotate a portion or the complete program to a specific angle.

 

USB Port

  • Located on Keyboard for easy access, you may download programs instantly.

 

Ethernet Capability

  • Optional feature for network management.

 

Display

  • High resolution 10.4” LCD TFT Color Monitor.

 

Keyboard

  • Full alpha numeric keyboard with shortcut keys.

 

Single key BACKUP / RESTORE

  • One key backup or restore to save all CNC parameters, programs etc.

 

Telediagnosis

  • Instant Service Support via Cyber Space accessed through Ethernet or RS232.

 

512 MB Flash Memory (2GB Option)

  • Can store programs from 0-999999.

 

USB Port

  • Located on Keyboard for easy access, you may download programs instantly.

 

WinDNC

  • Free software to convert DXF files, drip feed programs and to transfer files to and from the CNC. (RS232 or Ethernet).

 

MT Connect

  • MT Connect is a manufacturing industry standard to facilitate the organized retrieval of process information from CNC Machines.

 

Simulation Mode

  • Program Simulation Mode allows for fast and easy program verification, including Solid Graphic Program verification.

 

PLC Capability

  • Each package has a built-in PLC allowing for a host of machine functions, including customization.

 

Custom Editor / Screen Capability

  • Each package has built-in Editor allowing for custom Cycle/Editors/Screen Customization for any application.

 

Tool Inspection Mode

  • Powerful Tool Inspection Mode allowing for fast and easy tool offset modification.